3.2L Power Stroke Diesel

Ford Transit Inline 5 Diesel Option

Ford Motor Company introduced the 3.2L Power Stroke diesel for the 2015 Transit. The engine is an adaptation of Ford’s European DuraTorq platform, but with revisions that make it compliant for use in the United States, including an advanced selective catalytic reduction system and combination diesel oxidation catalyst/diesel particulate filter.

The 3.2L Power Stroke is targeted towards customers who require an economic alternative to the current lineup of gas engines. The inline 5 cylinder Power Stroke produces 185 horsepower and 350 lb-ft of torque; Ford’s specifications suggest peak torque is maintained from 1,500 to 2,500 rpm.  Backing the engine is Ford’s 6R80 six speed automatic transmission, which features two overdrive ratios. Upon reception, there was much speculation that the 3.2L Power Stroke would find its way into the Ford F-150 platform. However, Ford has since released the 3.0L Power Stroke for F-150 applications and there are no plans to offer the inline 5 cylinder in Ford's best selling pickup.

3.2L Power Stroke I-5 Specs

Engine:

3.2L Power Stroke

Applications:

2015 - current Ford Transit Van

Configuration:

Inline 5 (I-5)

Firing Order:

1 - 2 - 4 - 5 - 3

Displacement:

195 cubic inches, 3.2 liters

Bore:

3.54 in (89.9 mm)

Stroke:

3.96 in (100.76 mm)

Block/Head Material:

Cast iron engine block, aluminum cylinder heads

Compression Ratio:

15.4 : 1

Injection System:

26,100 psi high pressure common rail with Piezo injectors

Aspiration:

Variable geometry turbocharger (VGT), 197,800 rpm max impeller speed

Valvetrain:

Dual overhead camshafts (DOHC), 4 valves per cylinder

Emissions System:

• Combined DOC/DPF system with manual regen feature
• SCR w/ diesel exhaust fluid (DEF)

Engine Oil Capacity:

12.0 qts w/ filter change

Horsepower:

185 hp @ 3,000 rpm

Torque:

350 lb-ft @ 1,500 rpm (1,500 - 2,500 rpm)

Fuel:

Up to B20 compatible

3.2L Power Stroke Maintenance Information (Ford Transit Models)

3.2L Power Stroke Maintenance Schedule (Service Intervals)

 

Service Interval

Notes

Replace engine air filter

30,000 miles

Inspect air filter at every oil change and replace as necessary; replace @ 30,000 miles regardless

Replace foam engine pre-filter

45,000 miles

Inspect foam pre-filter at every oil change and replace as necessary; replace @ 45,000 miles regardless

Change engine oil and oil filter

10,000 miles (normal)
3,000 miles/6 months (severe)

Replace engine oil as indicated by the intelligent oil life monitoring system

Replace fuel filter

30,000 miles

Replace at 30,000 miles OR any time the water-in-fuel indicator is illuminated

Replace engine coolant, perform cooling system service

100,000 miles (initial service) followed by 50,000 miles/5 years

Cooling system service includes upper/lower hose, radiator/overflow tank cap, thermostat, and coolant flush

Replace engine serpentine belt

150,000 miles

Inspect serpentine belt condition at every oil change and replace as necessary

Replace automatic transmission fluid and filter

150,000 miles

Must use MERCON LV ATF

Replace rear differential fluid

150,000 miles

Synthetic gear oil required; replace every 3,000 miles/3 years if using conventional gear oil

3.2L Power Stroke Engine Oil Viscosity Chart

Viscosity/Spec

Temperature Range

Notes

SAE 5W-40 or 5W-30

-20° F+

Preferred general purpose engine oil within temperature range. 5W-40 required if using Biodiesel blends greater than B5 (B6 - B20).

SAE 0W-30 or 0W-40

Any ambient temperature

Required in extremely cold environments

3.2L Power Stroke Fluid Specs and Capacities

 

Fluid/Oil Spec

Fluid Capacity*

Engine Oil

See viscosity chart above

12.0 qts w/ filter

Engine coolant

Motorcraft orange engine coolant
Motorcraft VC-3-B (concentrate)
Motorcraft VC-3DIL-B (pre-diluted)

13.9 qts w/out auxiliary heater
15.3 qts w/ auxiliary heater

Transmission fluid

Motorcraft MERCON LV automatic transmission fluid

13.1 qts

Rear differential fluid

SAE 75W-80 full synthetic gear oil
SAE 75W-85 full synthetic gear oil

2.9 qts w/ limited slip differential
3.0 qts w/out limited slip differential

Friction modifier (limited slip differential only)

Motorcraft XL-3 friction modifier

4.0 fl oz

Diesel Exhaust Fluid (DEF)

N/A - DO NOT ATTEMPT TO DILUTE DEF

5.5 gallons (Ford Transit)

* Fluid capacities for reference only; always fill to proper dipstick/indicator or fill plug level.

3.2L Power Stroke Service Part Numbers

Engine air filter

Motorcraft FA-1916

Engine pre-filter

Motorcraft FA-1921

Engine oil filter

Motorcraft FL-500S

Oil pan drain plug

Ford F6TZ-6730-BA

Oil fill cap

Motorcraft EC-790

Fuel filter

Motorcraft FD-4621

Serpentine belt

Motorcraft JK71223

Transmission filter

Motorcraft FT-161