6.7 Cummins Turbodiesel

The 6.7L ISB is a Cummins B series turbodiesel introduced to Dodge trucks mid-model year in 2007, phasing out the popular 5.9L ISB. Replacement of the 5.9L ISB was necessitated as the result of stricter Federal emissions standards in addition to the need for a more competitive platform that permitted future growth in the fiercely competitive diesel pickup and chassis cab truck vehicle categories.

While the 5.9L Cummins turbodiesel had been Cummins' crown jewel since its inception in 1989, the 6.7L offered greater flexibility in meeting emissions regulations without compromising current and future power ratings. A similar engine, the 6.7L QSB, is widely used by and marketed for various commercial, industrial, and marine applications. The following information is based on the 6.7L ISB for on-highway applications, primarily focusing on Dodge/Ram Truck applications.

6.7 Cummins ISB Engine Features

In addition to Dodge/Ram pickup and chassis cab trucks, the 6.7L Cummins ISB has been employed or offered by several medium duty truck manufacturers including Peterbilt, Ford Motor Company (F-650, F-750 models), Freightliner, and Kenworth, in addition to various motorhome and transit bus applications. The 6.7L Cummins has undergone several revisions, which are generally aligned with increases in engine output.

Some improvements, such as the transition to a CGI engine block for 2019, aimed to improve engine reliability for the current generation of engines rated at more than 1,000 lb-ft of torque. The engine features a high pressure common rail injection system that used the Bosch CP3 injection pump through the 2018 model year before replacing it with the more efficient Bosch CP4 injection pump beginning the 2019 model year. For the 2021 model year, the CP3 returned to replace the CP4 due to widespread reliability problems with the CP4 pumps.

In Ram pickup truck applications, the 6.7L Cummins has been mated to a total of three transmission: 1) the 68RFE six speed automatic, 2) the Mercedes G56 six speed manual, and 3) the Aisin AS69RC six speed automatic. The AS69RC has only been offered in the high output (H.O.) variant of the 6.7L Cummins and has only been made available in Ram 3500 models. The G56 manual transmission was offered through the 2018 model year, and beginning 2019 only the 68RFE and Aisin AS69RC automatic transmissions were available.

Models equipped with the manual transmission have always been significantly de-rated via an alternative engine calibration; for 2018, vehicles equipped with the G56 produced 660 lb-ft of peak torque to the 800 lb-ft that 68RFE models produced, while H.O. engines mated to the AS69RC were rated at a peak 930 lb-ft. The manual transmission was likely retired due to a lack of interest resulting from the engine's lower power ratings.

6.7 Cummins Engine Specs

Engine	6.7 Cummins ISB (6.7ISB, ISB6.7, 6.7L Cummins Turbodiesel)
Manufacturer	Cummins Inc.
Applications/Production Years	2007.5 - 2010 Dodge Ram 2500, 3500, 4500, 5500 2011 - 2024 Ram Trucks Ram 2500, Ram 3500 pickup trucks 2011 - 2024 Ram Trucks Ram 3500, Ram 4500, Ram 5500 chassis cab trucks 2007 - 2015 Ford F-650, F-750 Various medium duty truck and motorhome applications
Displacement	407.58 CID (408 CID nominal), 6.69 liters (6.7 liters nominal)
Configuration	Inline 6 cylinder (I-6)
B10 Life	250,000 miles (~400,000 km)
B50 Life	350,000 miles (~560,000 km)
Bore	4.21 inches (107 mm)
Stroke	4.88 inches (124 mm)
Bore/Stroke Ratio	0.86 (undersquare)
Compression Ratio	2007 - 2018	17.3:1
	2019+ Standard Output	19.0:1
	2019+ High Output	16.2:1
Firing Order	1-5-3-6-2-4
Cylinder Numbers
Engine Block Material	2007 - 2018	Gray cast iron
	2019+	Compacted graphite iron (CGI)
Cylinder Head Material	Cast iron
Injection System	2007 - 2018	Direct injection, electronically controlled Bosch CP3 high pressure common rail, 26,000 psi max injection pressure
	2019 - 2020	Direct injection, electronically controlled Bosch CP4.2 high pressure common rail, 29,000 psi max injection pressure
	2021	Direct injection, electronically controlled Bosch CP3 high pressure common rail
Aspiration	Holset HE351VE variable geometry turbocharger (VGT), air-to-air intercooler
Reciprocating Assembly	2007 - 2018	Cast aluminum pistons, powdered metal connecting rods
	2019+	Cast aluminum pistons, forged alloy steel connecting rods
Valvetrain	2007 - 2018	OHV, 4 valves per cylinder, solid roller lifters, cam-in-block
	2019+	OHV, 4 valves per cylinder, hydraulic lifters, cam-in-block
Valve Lash (Clearance)	Exhaust valves	0.020 inch (engine cold)
	Intake valves	0.010 inch (engine cold)
	Valve lash adjustment not required on 2019+ model years with hydraulic lifters, adjust valves on 2007 - 2018 model years at 150,000 mile intervals
Cold Start Aid(s)	Grid heater (resistive heating element mounted at inlet of lower intake manifold)
Engine Oil Capacity	12.0 U.S. quarts w/ filter change (All Ram pickups and chassis cabs; refer to owners manual to verify oil capacity in alternative applications)
Engine Oil Spec	See viscosity chart at: 6.7L Cummins service guide
Fuel	ULSD; 2007 - 2013 models are B5 Biodiesel compatible, 2013.5+ models are B20 biodiesel compatible. Exceeding biodiesel blends in excess of B20 not advised.
Horsepower	350 - 420 horsepower, see chart below
Torque	610 - 1,075 lb-ft, see chart below
Governed Speed	~ 3,000 rpm for Ram 2500/3500 pickups
Emissions Equipment	2007 - 2012	EGR, DOC, NAC, DPF (DEF not required 2007 to 2012 model year Ram pickups)
	2013 - 2024	EGR, DOC, DPF, SCR (DEF required in 2013+ model year Ram pickups)
Engine Weight	2007 - 2018	~ 1,120 lbs dry
	2019+	~ 1,060 lbs dry (engine weight reduction due primarily to transition to CGI engine block)
Engine Dimensions	Length	41.7 inches
	Width	28.6 inches
	Height	37.8 inches

6.7 Cummins Horsepower & Torque Ratings

Ram 2500/3500 Pickup Trucks

[1] - Beginning with trucks built February 2011; some earlier builds received 2010 model year engines.
[2] - With 68RFE six speed automatic transmission
[3] - With G56 six speed manual transmission
[4] - With Aisin AS69RC six speed automatic transmission; Ram 3500 models only

Ram 3500/4500/5500 Chassis Cab Trucks

[5] - With Aisin AS68RC six speed automatic transmission
[6] - With G56 six speed manual transmission
[7] - With Aisin AS69RC six speed manual transmission

2007 to 2015 Ford F-650/F-750 Medium Duty Truck Applications

Ford Motor Company offered the 6.7L Cummins as an engine option in F-650 and F-750 medium duty truck models beginning the 2007 model year and ending the 2015 model year. During this period, the 6.7L Cummins was offered in the following horsepower and torque rating combinations:

6.7 Cummins Horsepower & Torque Curves

6.7 Cummins Model Year Changes

Summary of Notable Changes

2009 Ram 2500, 3500, 4500, 5500

• Access port added to the turbocharger turbine housing to permit cleaning of the VGT vanes without removing the turbo from the engine.
• Updated fuel filter housing employing a dual element filter replaces previous design (can be adapted to earlier engines, filters finer particles than prior element design).
• Revised water pump inlet housing design.
• Revised EGR coolant hoses and fittings.

2010 Ram 2500, 3500, 4500, 5500

• Converted to use a single engine mounted PCM that controls engine and transmission functions (previous models employed two separate units to the control the engine and transmission independently).
• Revised fuel filter housing, added a 1/4 turn drain valve to the side of the housing.
• 200 °F thermostat became standard, a slightly high operating temperature than previous model years; new thermostat not interchangeable with earlier engines.

2011 Ram 2500, 3500, 4500, 5500

• Selective catalytic reduction emissions system, requiring diesel exhaust fluid (DEF), becomes standard on all chassis cab trucks.
• Peak torque increased for all automatic equipped trucks via a new engine calibration. Peak torque remains unchanged for all manual transmission trucks. Peak power rating unaffected with new engine calibration.

2013 Ram 2500, 3500, 4500, 5500

• Peak torque increased by 50 lb-ft for all manual transmission equipped trucks via new engine calibration.
• Peak horsepower and torque ratings increased for all automatic equipped trucks.
• High Output variant of the 6.7L Cummins mated to an Aisin automatic transmission becomes available in all Ram 3500 models.
• Selective catalytic reduction emissions system, requiring diesel exhaust fluid (DEF), becomes standard on all pickup trucks.

2016 Ram 2500, 3500, 4500, 5500

• Peak torque increased from 865 to 900 lb-ft for High Output engine variants via new engine calibration (standard output engines unchanged).

2018 Ram 2500, 3500, 4500, 5500

• Peak torque increased from 900 lb-ft to 930 lb-ft for High Output engine variants via new engine calibration (standard output engines unchanged).

2019 Ram 2500, 3500, 4500, 5500

• Peak torque increased from 930 to 1,000 lb-ft for High Output engine variants via new engine calibration.
• Peak power increased from 385 to 400 horsepower for High Output engine variants via new engine calibration.
• Peak torque increased from 800 to 850 lb-ft for standard output engine variants via new engine calibration; horsepower unchanged.
• Significant engine updates include a compacted graphite iron engine block, new camshaft profile, revised cylinder heads (including exhaust valves, springs, and rocker arms).
• All 6.7L Cummins engines adopt the Bosch CP4 injection pump.

2021 Ram 2500, 3500, 4500, 5500

• Peak torque increased from 1,000 to 1,075 lb-ft for High Output engine variants via new engine calibration.
• Peak power increased from 400 to 420 horsepower for High Output engine variants via new engine calibration.
• All 6.7L Cummins engines re-adopt the Bosch CP3 injection pump; a recall is opened on all 2019 and 2020 model year vehicles employing the CP4 injection pump.

Reintroduction of High Output Cummins Variant

A High Output variant of the 6.7L Cummins dubbed the "H.O." Cummins, was introduced for the 2011 model year and was only available with the 68RFE automatic transmission; it was rated at 800 lb-ft of torque while the manual transmission version of the engine peaked at 610 lb-ft. For 2013, three engine tiers were created; a standard output engine with the 68RFE automatic transmission, a low output engine for manual transmission equipped trucks, and the H.O. engine with an Aisin AS69RC automatic transmission. Since 2013, the high output 6.7L Cummins has only been available in Ram 3500 models.

6.7 Cummins Becomes First to Reach 1000 ft-lbs of Torque

The H.O. 6.7L Cummins turbodiesel received a 400 horsepower/1,000 lb-ft rating for the 2019 model year, becoming the first engine in the segment to push an engine into quadruple digit torque figures. Engine enhancements included:

• Deep skirt compacted graphite iron (CGI) engine block manufactured by TUPY; significant strength and rigidity improvements over previous cast iron engine block and reduced engine weight.
• New piston design with low friction piston rings and larger diameter wrist pin. Compression ratio decreased to 16.2 to 1 for High Output engines and increased to 19.0 to 1 for standard output engines.
• High strength forged steel connecting rods (previous engines featured powered metal connecting rods).
• Solid lifters replaced with self-adjusting, maintenance-free hydraulic lifters (required new camshaft).
• Revised rocker arms, new exhaust valves.
• Cylinder head bolt diameter increased.
• Bosch CP4.2 high pressure injection pump adopted (replaced CP3). Maximum injection pressure increased from 26,000 to 29,000 psi.
• Revised fuel injectors.
• Turbocharger improvements increase maximum boost pressure to 33 psi.
• Revised exhaust manifold positioning the turbocharger between cylinder 4 and 5 runners (previously loaded centrally between cylinder 3 and 4 runners).
• Increased cooling system capacity.
• High volume lube oil pump adopted.
• Water and oil pumps redesigned into aluminum housings (previously cast iron).

Ram/Cummins Recall CP4 Injection Pump

The 6.7L Cummins employed the tried-and-true Bosch CP3 injection pump through the 2018 model year. For 2019, Cummins adopted the Bosch CP4 injection pump, presumably due to its "higher efficiency". However, the Bosch CP4, which GM used in the 6.6L Duramax from 2011 to 2016 and Ford has used since 2011 in the 6.7L Power Stroke, has been the source or major reliability concerns and total fuel system failures. There is much speculation as to what causes the Bosch CP4 "failure event", but the general consensus is that ULSD fuels used in the United States lack the lubricity necessary to keep the roller followers from wearing.

The inevitable failure event flushes metal debris throughout the entire fuel system, typically requiring replacement of the fuel injectors, fuel lines, fuel pump, injection pump and necessitating a deep cleaning of the fuel tank and other associated parts. Repairs can cost in excess of $10,000 and are generally not covered under warranty because OE's classify such a failure as "contamination" of the fuel system.

As of 2021 several, if not dozens of lawsuits were pending across the U.S. seeking damages for affected GM, Ford, and Ram truck owners. Due to these reliability issues and the growing number of complaints with the CP4 injection pump, Cummins began using the Bosch CP3 injection pump again for the 2021 model year. Additionally, FCA voluntarily recalled all Cummins equipped Ram trucks employing the Bosch CP4 injection pump late in 2021 (NHTSA recall number 21V-88). Additional information on this recall and Bosch CP4 failures can be found here: Bosch CP4 Failure Information.

6.7 Cummins Exhaust Aftertreatment System

All 6.7L Cummins turbodiesels employ a diesel oxidation catalyst and diesel particulate filter. 2007 - 2010 chassis cabs and 2007 to 2012 pickups utilize a NOx absorption catalyst in lieu of the selective catalytic reduction (SCR) systems Ford and GM had began employing for the 2011 model year. Ram chassis cab models adopted SCR technology for the 2011 model year while Ram pickup models would begin employing it for the 2013 model year. SCR systems require the perpetual use of diesel exhaust fluid (DEF) to convert nitrous oxides in the exhaust stream. A thorough review of the 6.7 Cummins' emissions system, including component locations, can be found at: 6.7 Cummins exhaust aftertreatment overview

Fuel Dilution Problems in Early 6.7 Cummins Diesels

Fuel dilution of the engine oil become a problem as the result of how the 6.7L Cummins handled regeneration cycles. Specifically, the 6.7L Cummins relies on a post-injection sequence to raise the exhaust system and DPF temperatures during active regeneration, which cleans the DPF by burning off particulate matter that has accumulated in the DPF substrate. During a post-injection event, fuel is injected into the combustion chamber during the exhaust stroke. The fuel therefore does not burn in the combustion chamber, but rather is sent into the exhaust system as an atomized mixture. Because raw fuel is injected but not burned in the cylinder during this process, cylinder washing and fuel dilution occurred at relatively high levels and it was not uncommon for owners to see fuel dilution rates greater than 5% between oil change intervals. When SCR was employed on the 6.7L Cummins, these rates dropped significantly and later trucks are much less prone to fuel dilution problems than the 2007 to 2012 model year pickups and 2007 to 2010 model year chassis cabs.

6.7 Cummins G30 Recall

Released October 2007, the G30 recall of the 6.7L Cummins diesel recommends replacement of the engine's oxygen sensor module and reprogramming of the ECM (engine control module). The G30 recall affects 2007/2008 model trucks built August 20th, 2007 & earlier (approx. 74,000 trucks affected). The oxygen sensor module on these trucks was found to be prone to premature failure, and the on board diagnostics (OBD II) system often does not detect the failure. The new ECM tune also enhances engine performance & drive-ability while reducing the accumulation of soot in the diesel particulate filter (reduces risk of DPF clogging).

6.7 Cummins J35 Recall

Cummins/Dodge released the J35 recall for the 6.7L Cummins to address a variety of issues, including:

• Soot build up and clogging of the turbocharger, EGR (exhaust gas recirculation) valve, and DPF (diesel particulate filter).
• Poor fuel economy, lack of performance caused by clogging of key emissions components.
• Failure of emissions components due to clogging & excessive soot production.
• False illumination of the check engine light (malfunction indicator light).

When emissions components become clogged by soot, they function incorrectly and can negatively impact fuel economy and engine performance. The J35 recall affects 6.7L Cummins diesels model years 2007 through 2009. The recall requires reprogramming of the ECM (engine control module), a simple procedure that can be performed at your local Dodge service station. The new ECM program alters, amongst other parameters, the active regeneration strategy.